Manufacturing & Industry 4.0

Smart Factory
Operations &
ERP Systems

We design centralized ERP portals, real-time machinery telemetry dashboards, and automated procurement systems that transform industrial operations.

FactoryOS — Floor Monitor● LIVE
Assembly Line Telemetry
LINE A
🌡️ 22.4°C⚙️ bar88%
nominal
LINE B
🌡️ 24.1°C⚙️ bar78%
nominal
LINE C
🌡️ 48.9°C⚙️ bar0%
offline
Auto-Procurement Thresholds
COIL-402Steel Coils (0.8mm)
✓ OK
BOLT-M12M12 Fasteners
✓ OK
FILM-PA-1Packaging Film
↓ LOW

Before ERP vs
After ERP

Before

Legacy Operations

  • Spreadsheets across 3 warehouses with manual reconciliation
  • Procurement triggered by phone calls and email chains
  • No real-time machinery monitoring — failures discovered hours later
  • Scheduling done via paper rosters causing shift conflicts
  • Vendor billing reconciled manually at month end
After ERP

Smart Factory Operations

  • Unified SQL registry with live barcode scanner sync across all sites
  • Auto-procurement triggers POs when stock crosses safety threshold
  • WebSocket telemetry from all machines with instant alert dispatch
  • Digital shift calendar with role-based visibility and conflict detection
  • Vendor bills auto-matched to POs and approved with e-signature

How We Modernize
Your Factory Floor

01
PHASE 01

Process Audit

We map your assembly lines, warehouse inventory intake rules, vendor contract cycles, and identify automation opportunities.

02
PHASE 02

Database Architecture

Design relational database schemas tying SKUs, vendors, purchase orders, and warehouse locations into a normalized data model.

03
PHASE 03

ERP Portal Development

Build the central web ERP application with role-based dashboards for procurement managers, warehouse supervisors, and plant managers.

04
PHASE 04

IoT Telemetry Integration

Connect machine sensor APIs to WebSocket pipelines, pushing real-time temperature, PSI, and speed readings to the ERP monitor.

05
PHASE 05

Auto-Procurement Rules

Configure SQL triggers and background job workers to auto-generate vendor POs the moment inventory drops below safety thresholds.

99.9%Inventory Accuracy
Across All Warehouse Sites
-30%Procurement Re-order
Turnaround Time
0Unplanned Machine
Downtime Incidents

What We Build for
Manufacturing Enterprises

Central ERP Portal

A unified web application coordinating inventory registries, vendor purchase orders, workforce scheduling, and financial reporting — accessible from any device at any site.

Multi-site syncRole-based accessOffline cache

Telemetry Monitor

WebSocket streams logging machinery temperature, PSI, and belt speeds — triggering Amber alerts before equipment failure occurs.

Auto-Procurement

SQL database triggers and background workers auto-generate vendor POs the moment SKU quantities cross configured safety buffer levels.

Production Analytics

Daily and weekly output reports with defect rate tracking, shift efficiency scores, and supplier delivery performance dashboards.

Case Study

Manufacturing ERP Modernization

A multi-site industrial manufacturer synchronized 3 warehouses and automated procurement. Learn how we achieved 99.9% inventory accuracy and cut re-order turnaround by 30%.

Case Study — Detailed Report

Manufacturing ERP Modernization

Challenge: A multi-site industrial manufacturer tracked inventory using Excel sheets across 3 warehouses. Discrepancies caused stockouts and delayed production lines for days at a time.

Solution: We built a centralized web-based ERP system with relational database models, barcode scanner API integrations, and automated procurement trigger scripts.

99.9%Inventory Accuracy
-30%Procurement Time
3 SitesFully Synced
ERP Dashboard
Total SKUs Tracked12,450
Active Vendors84
Open POs14
Auto-Reorder TriggersActive

Manufacturing ERP
Questions Answered

Our industrial ERP engineers are available to review your warehouse and production system architecture requirements.

Talk to an Engineer

Ready to scale your business operations?

Let's co-engineer software designed to automate workflows and drive conversions.

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